Pipeline Integrity Solutions

Pipeline Integrity Management / Life Cycle

Regulatory Audits

Core Integrity assists clients with Pipeline Integrity & Operations Inspections, Random Verification and Random Application Audits, and Pipeline Failure Analyses, acting as a liaison between regulatory agencies, operations, and facilities engineering teams.

    Pipeline Discontinuation, Abandonment & Reactivation

    Core Integrity identifies non-compliant operating pipelines and develops plans for discontinuation, abandonment, or reactivation, ensuring these activities align with regulatory standards.

    Pipeline Specifications Reviewed for Regulatory Compliance

    • Pipeline Design Specifications
    • Pipeline Start & End Point Location (Aligned With Pipeline Right-of-Way)
    • Pipeline Facility Connections (From and To Facility Codes)
    • Pipeline Length & Material (Stress Calculations)
    • Pipeline MOP (Maximum Operating Pressure) & Tie-in Mismatch
    • H2S Concentration & Tie-in Mismatch
    • Pipeline Flow Direction
    • Environmental Code Requirements (Water, Road, Railway Crossings)
    • Mapping Corrections
    • Operating Status Verification (In-service, Out-of-service, Operating Dead Leg)
    • Non-Compliant Operating Status

Timely Inspections for Pipeline Integrity

    Core Integrity ensures all required inspections are completed promptly, in compliance with regulatory standards, to maintain pipeline integrity, including:

    • Water Crossing Inspections
    • Depth of Cover Survey Inspections
    • Right-of-Way Surveillance Inspections
    • Cathodic Protection Survey
    • Risk Assessments / Risk Management
    • Pipeline Riser Inspections

    • Core Integrity provides operations teams with clear guidelines for executing these inspections where applicable.

Pipeline Risk Management / Risk Assessments

Core Integrity's Risk Management Process is designed according to CSA Z662 Annex B and the NACE Pipeline Internal Corrosion Decision Tree Process, providing a structured and comprehensive approach to pipeline risk management. Our process goes beyond traditional risk assessment by incorporating mitigation programs to give a more accurate representation of the overall risk level.

Risk Assessment Process

    The Risk Assessment Process consists of three key phases:

  • Risk Analysis

    Risk Estimation
    In this phase, two key parameters are considered:

    • Hazard Identification Parameters: Identifying potential hazards that could lead to failure or operational disruptions.
    • Risk Mitigation Parameters: Evaluating the effectiveness of current mitigation measures in reducing the identified risks.

    Risk Evaluation

    This phase involves determining the significance of identified risks and prioritizing them based on their likelihood and potential impact.

  • Risk Estimation and Evaluation Framework

    To support risk estimation and evaluation, we use the Risk Assessment Matrix, which is developed based on CSA Z662 Annex B, Figure B.2 and can be customized to align with your corporate risk matrix model. The matrix takes into account a variety of factors to assign a risk level to each pipeline.

    Incorporating the Failure Mode Effect Analysis (FMEA) Model, we calculate the risk level by considering the probability and impact of each identified risk.

    • Risk Levels

    The Risk Estimation Score Legend classifies risks into four levels:

    • Low
    • Medium
    • Moderate
    • High

    This classification helps guide decision-making and the development of appropriate mitigation strategies.

Comprehensive Risk Management

    The entire Risk Management Process considers 25 parameters and sub-parameters, ensuring a thorough evaluation of each pipeline's integrity. This multi-parameter approach ensures that all potential risks are addressed comprehensively, from initial identification to ongoing monitoring and mitigation.

Monitoring & Inspections

  • Pipeline Monitoring & Inspection Programs

    Core Integrity leverages its Pipeline Risk Management Process to work closely with clients in developing customized monitoring programs that track the health of pipelines. Through the use of corrosion coupons and real-time monitoring probes, we focus on environments with significant pipeline damage risks to ensure early detection and effective management.

  • Pipeline Monitoring Programs

    Our comprehensive monitoring programs include, but are not limited to

  • Corrosion Coupon Installation

    Strategically placed corrosion coupons to measure corrosion rates and identify potential threats to pipeline integrity.

  • Chemical Residual Monitoring

    Monitoring of chemical residuals in the pipeline to optimize corrosion control measures and prevent internal damage.

  • Fe/Mn Concentration Monitoring

    Continuous tracking of iron (Fe) and manganese (Mn) concentrations, crucial for identifying corrosion-related byproducts and pipeline health.

  • Ultrasonic Testing of Pipeline Risers

    Using ultrasonic testing methods to assess pipeline risers for signs of wear, corrosion, and potential failure points.

  • Pipeline Inspection Programs

    Our Pipeline Inspection Programs provide thorough, detailed assessments of pipeline systems to identify risks and ensure compliance. These inspections include, but are not limited to

  • Pig Barrel Inspections

    Assessing the condition of pipeline pig barrels to identify blockages, corrosion, and other operational issues.

  • Pipeline Riser Inspections

    Inspecting pipeline risers to detect any potential damage or failure points that could affect the overall pipeline integrity.

  • Pipeline Right-of-Way Inspections

    Comprehensive assessments of pipeline right-of-way to ensure compliance with safety regulations and identify any encroachments or hazards.

  • Cathodic Protection Survey

    Reviewing surveys to assess the effectiveness of cathodic protection systems in preventing corrosion.

  • Backfill & External Coating Inspections

    Evaluating the condition of pipeline backfill and external coatings to ensure they provide adequate protection against environmental factors.

  • Pipeline Crossing Agreement and Monitoring Program

    Reviewing and monitoring pipeline crossings to ensure compliance with agreements and assess potential risks from crossing entities.
    By implementing these Monitoring and Inspection Programs, Core Integrity helps clients maintain the highest standards of pipeline safety, efficiency, and regulatory compliance.

Engineering Assessments

Core Integrity specializes in Engineering Assessments and Fitness-For-Service Evaluations for both out-of-service pipelines being reactivated and in-service pipelines where the integrity is uncertain. Our thorough evaluations are based on a detailed review of pipeline operating parameters, historical operating conditions, pipeline age, past failure history, pipeline risk, and terrain conditions to ensure a complete and accurate assessment.

Our Engineering Assessments are designed to provide clients with the information needed to make informed decisions about pipeline reactivation, continued service, or necessary repairs. We address the full scope of pipeline integrity, ensuring that all critical factors are considered to guarantee safe and reliable operation.

  • Pipeline Engineering Assessments Include, but are not limited to:

  • Pressure Test:

  • In-Line Inspections:

  • Pipe Cut-Outs:

  • Pipeline Fitness-For-Service Assessment

    • Core Integrity’s Engineering Assessments provide critical insights into the operational condition and safety of your pipeline, ensuring that you can make data-driven decisions regarding maintenance, reactivation, and long-term performance.

Additional Services

    Pipeline Failure Analysis & Repair Recommendations:In-depth analysis of pipeline failures and expert recommendations for effective repairs to ensure safe and reliable operation.

  • Management of Change (MOC) Program Support:

    Assistance in developing and reviewing Pipeline Integrity Management related MOCs to ensure safe and compliant operational changes.

  • Pipeline Manuals: 

    Development of comprehensive manuals, including Pipeline Integrity Management Program (IMP) Manual, Pipeline Operations and Maintenance Manual (POMM) and Damage Prevention Program (DPP) Manual, to support pipeline integrity.

  • Annual Inspection Plan & Budget Development:

    Creation of tailored annual inspection plans and budgets to optimize Pipeline Integrity Management.

  • Specialized Training Programs:

    Providing training in key areas, including Pigging, Regulatory Compliance, Chemical Treating, and Process Safety.

  • Composite Pipe Recommendations: 

    Expert recommendations on the use of composite pipes based on specific service needs.

  • Pipeline Construction P&ID Development & Review:

    Development and review of Pipeline Construction P&ID to ensure safe, efficient pipeline design and operation.

Cost Optimization

Cost Optimization Process

    At Core Integrity, our Cost Optimization Process is designed to deliver significant savings while maintaining the highest levels of safety, compliance, and operational efficiency.

Regulatory Compliance

    By ensuring full regulatory compliance, we help clients achieve 43% cost effectiveness, while also reducing the risk of pipeline failures, preventing costly downtime and repairs.

Risk Assessment

    Core Integrity’s enhanced Risk Assessment Tool, developed in alignment with CSA Z662, makes our pipeline risk assessments 50% more cost-effective. The tool also facilitates risk refinement for high and moderate-risk pipelines, ensuring that mitigation efforts align with CSA Z662 requirements, which ultimately helps clients avoid expensive issues down the line.

Pipeline Inspections and Monitoring

    Thanks to strong partnerships with trusted third-party vendors, Core Integrity offers pipeline inspections and monitoring programs at a 19% cost savings, providing clients with reliable, cost-effective solutions for ongoing pipeline integrity management.